the sequence of converting the design into reality, such decisions must be
made by someone. In most instances they can be made most effectively at
the design stage, by the designer if he has are a son ably adequate
knowledge concerning materials and manufacturing processes.
Otherwise, decisions may be made that will detract from thee
effectiveness of the product, or the product may be needlessly costly. It is
thus apparent that design engineers are a vital factor in the manufacturing
process, and it is indeed a blessing to the company if they can design for
producibility—that is, for efficient production.
Manufacturing engineers select and coordinate specific processes
and equipment to be used, or supervise and manage their use. Some
design special tooling that is used so that standard machines can be
utilized en producing specific products. These engineers must habe
abroad knowledge of machine and process capabilities and of materials,
so that desired operations can be done effectively and effi8ciently without
overloading or damaging machines and without adversely affecting the
materials being processed. These manufacturing engineers also play an
important role en manufacturing.
A relatively small group of engineers design the machines and
equipment used en manufacturing. They obviously are design engineers
and, relative to their products, they have the same concerns of the
interrelationship of design, materials, and manufacturing processes.
However they have an even greater concern regarding the properties of
the materials that their machines are going to process and the
interrelations of the materials and machines.
Still another group of engineers—the materials engineers—devote
their major efforts toward developing new and better materials. They, too,
must be concerned with how these materials can be processed and with
the effects the processing will have on the properties of the materials.
Although their roles may be quite different, it is apparent that a large
proportion of engineers must concern themselves with the
interrelationship between materials and manufacturing processes.
Low-cost manufacture does not just happen. There is a close and
interdependent relationship between the design of a product, selection of
materials, selection of processes and equipment, and tooling selection and
design. Each of these must be carefully considered, planned, and
coordinated before manufacturing starts. This lead time, particularly for
complicated products, may take months, even years, and the expenditure
of large amount of money may be involved. Typically, the lead time for a
completely new model of an automobile is about 2 years, for amodern
aircraft it may be 4years.
In tackling such problems, the availability of high-powered personal
computers and access to the information highway dramatically enhance
the capability of the engineering team and its productivity. These