异形箱体机器人自动化焊接工艺设计

3.0 闻远设计 2023-01-10 236 4 4.5MB 43 页 15光币

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摘要

箱体是减速器的重要组成部件。它是传动零件的基座，应具有足够的强度和硬度。

设备基座的焊接化处理是现今设备制造业的趋势。将原先笨重复杂的铸造结构改变成

焊接结构，具有结构简单、制造方便、维修、结构改造方便等特点。

本设计以铸造减速箱箱体为例，探索焊接减速器焊接化改造，依据铸造式一级展

开式圆柱齿轮减速器图纸完成焊接式一级展开式圆柱齿轮减速器图纸制造过程相关工

艺。以焊代铸工艺是采用焊接构件取代铸造毛坯的一种工艺方法，能有效避免铸件毛

坯存在的气孔、夹砂、缩松等缺陷。特别是针对结构复杂、箱壁厚薄不均、铸造工艺

性差的箱体类零件，该工艺在毛坯质量和生产周期两方面给生产组织提供了更优的选

择。

关键词：减速器箱体，焊接式箱体，箱体焊接工艺

ABSTRACT

Box is an important component of reducer. It is the base of transmission parts and

should have enough strength and hardness. Welding treatment of equipment base is the

trend of equipment manufacturing industry. The original heavy and complicated casng

structure is changed into welding structure, which has the characteriscs of simple structure,

convenient manufacture, convenient maintenance and structural transformaon.

This design takes the casng gearbox box as an example to explore the welding

transformaon of the welding reducer. According to the drawings of the casng one-stage

deployable cylindrical gear reducer, it completes the manufacturing process of the welding

one-stage deployable cylindrical gear reducer. Welding instead of casng is a kind of process

method to replace casng blank with welding components, which can e$ecvely avoid

defects such as porosity, sand inclusion and shrinkage porosity of casng blank. Especially for

the box parts with complex structure, uneven wall thickness and poor casng process, this

process provides a be&er choice for the producon organizaon in terms of blank quality and

producon cycle.

KeyWord: Reducer box, welded box, box welding process

目录
摘 要..........................................................................................................................- 1 -
ABSTRACT.......................................................................................................................- 2 -
第一章 绪论..................................................................................................................- 6 -
1 选题背景及意义..............................................................................................- 6 -
2 预计要解决的问题..........................................................................................- 6 -
3 国内外发展现状..............................................................................................- 7 -
3.1 激光跟踪设备的应用...........................................................................- 7 -
3.2 焊接变形控制技术...............................................................................- 9 -
3.3 自动焊接图像传感技术的发展.........................................................- 10 -
3.4 以太网焊接接口的焊接技术.............................................................- 10 -
3.5 三维视觉技术在焊接中应用.............................................................- 11 -
4 总体设计思路................................................................................................- 12 -
第2章 结构分析.........................................................................................................- 14 -
1 减速器工况分析............................................................................................- 14 -
2 圆柱直齿轮参数............................................................................................- 14 -
3 高速轴的轴承型号........................................................................................- 15 -
4 低速轴上的轴承............................................................................................- 15 -
5 铸造箱体结构尺寸........................................................................................- 15 -
6 焊接式箱体结构分析....................................................................................- 16 -
6.1 焊接箱体轴承座形式.........................................................................- 17 -
6.2 轴承座和法兰及壁板间的焊接接头设计.........................................- 18 -
6.3 焊接式减速器箱体计算方式.............................................................- 19 -
第3章 结构的设计.....................................................................................................- 20 -
1 结构样式........................................................................................................- 20 -
1.1 剖分式轴承座的结构.........................................................................- 20 -
1.2 焊接接头.............................................................................................- 20 -
2 选材................................................................................................................- 22 -
3 壁厚................................................................................................................- 22 -
4 特殊要求........................................................................................................- 22 -
第4章 制造工艺设计.................................................................................................- 23 -
1 制造工艺流程................................................................................................- 23 -
2 部件的拆分....................................................................................................- 23 -

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摘要：

摘要箱体是减速器的重要组成部件。它是传动零件的基座，应具有足够的强度和硬度。设备基座的焊接化处理是现今设备制造业的趋势。将原先笨重复杂的铸造结构改变成焊接结构，具有结构简单、制造方便、维修、结构改造方便等特点。本设计以铸造减速箱箱体为例，探索焊接减速器焊接化改造，依据铸造式一级展开式圆柱齿轮减速器图纸完成焊接式一级展开式圆柱齿轮减速器图纸制造过程相关工艺。以焊代铸工艺是采用焊接构件取代铸造毛坯的一种工艺方法，能有效避免铸件毛坯存在的气孔、夹砂、缩松等缺陷。特别是针对结构复杂、箱壁厚薄不均、铸造工艺性差的箱体类零件，该工艺在毛坯质量和生产周期两方面给生产组织提供了更优的选择。关键词：减速器箱体，...

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